XFR 1000 Liquid Media Filling Line

Safety Barrier

The doors extending almost the entire length of the machine provide effective physical protection. At the same time, they act as a safety barrier, preventing opening during machine operation. In the event of opening while the machine is running, magnetic sensors strategically positioned at key points send a signal to the machine, causing it to stop automatically. The machine then signals with white lighting, whereas during normal operation, it is illuminated in green

Conveyor

The conveyor with a Habasit belt is a system designed for transferring bottles from the blower. The conveyor belt is of high quality, ensuring durability, resistance, and long-lasting performance.

Media Bottle

The machine is designed to handle bottles with dimensions of up to 5 liters but is adaptable to various bottle types. For example, it can accommodate bottles made from:

PET – for beverages, juices, and similar products.

HDPE – for detergents, cleaning agents, oil, and similar products.

PP – for cosmetics, pharmaceutical products, and cleaning agents.

PVC – for specific packaging needs such as bottles for cleaning agents, chemicals, and medical liquids.

The choice of plastic, as well as the shape and size of the bottle, depends on the type of liquid being packaged, durability requirements, product safety, and the manufacturer’s preferences.
The machine can also include a base, making it suitable for a wide range of bottle types.

Control Screen

The screen, designed with optimal dimensions, ensures intuitive use. It provides easy access to key modules, customized to user access levels, simplifying command input for the machine. The interface is connected to a database, enabling monitoring and archiving of the machine’s operations.

Mass Flow Meter

It is used to measure the mass of a medium/liquid and provides direct information about the mass of the medium/liquid flowing per unit of time (kilograms per second, kg/s), thus enabling automatic monitoring and control of the filling process.

The mass flow meter enables:

Precise mass measurement, independent of temperature and density.
Efficient and flexible filling of various media with minimal waste and a high level of control.

Pneumatic Nozzles

Pneumatic nozzles ensure a uniform and controlled flow of liquid, reducing the risk of spillage and ensuring consistency. The nozzle design is adapted for foam-free filling, which is essential for products such as soaps, detergents, and other similar media. Thanks to their pneumatic drive, they are reliable and durable, while their modular construction allows for easy cleaning and maintenance.

Media Dosing Pump

The media dosing pump is essential for transferring and precisely dosing the medium.

The machine can be equipped with an integrated centrifugal or screw pump, depending on the specific requirements of the process.

Cap Sorting

From a separate container at the rear of the machine, the vibrating drum orients the caps into the correct position. Once prepared, the robot precisely places the caps onto the bottles in the next step, ensuring a fast and reliable bottle sealing process.

Gripper

The innovatively designed Gripper utilizes magnetic technology, enabling high functionality and flexibility in operation. Thanks to the magnetic mechanism, the gripper’s gripping tool can be quickly replaced without the need for additional tools, significantly reducing the time required to adjust the machine for different types of packaging.

Optical Handle Inspection

The handles are supplied via a Z conveyor from a buffer container, after which the optical inspection camera detects their orientation. The system uses a precise smart camera, the B60 model from wenglor sensoric GmbH. Handles that are properly oriented are then placed onto the bottles by the robot.

Bottle Stopper

The bottle stopper positions and halts the bottles at a precise location during the filling process.

Stainless Steel Construction

The machine’s construction is made of AISI 316 stainless steel. The advantages of this material include exceptional corrosion resistance, including against aggressive chemicals (e.g., detergents, acids, alkalis), as well as durability (e.g., high temperatures and humidity). The smooth surface of the steel prevents bacterial buildup and facilitates cleaning and sterilization, while also being non-reactive with liquids (making it suitable for the food and pharmaceutical industries).

Labeling Machine

The labeling machine is a segment equipped with a servo drive, ensuring precise and reliable label application, even at higher production speeds. By applying the correct label, the products gain their final appearance.

Optical Inspection

In the final stage of the production process, bottles undergo quality control with the help of an optical inspection system. During this process, key parameters are checked, including the correct positioning of the cap, handle, and label, as well as the fill level of the medium in the bottle. Bottles that do not meet the set quality criteria are automatically removed from the production flow, while compliant products continue moving along the conveyor.

Finished Goods Pickup Area

Finished products that meet all the set criteria reach the location where the robot will pick them up and place them on the pallet.

Machine Light Indicator

The LED lighting serves as an indicator for the operator about the machine’s operation.

Green light: The machine or a segment of it is operating correctly and without issues.
Red light: The machine or a segment of it is not functioning correctly, or there has been a stoppage/fault.
White light: The machine’s doors are open.
Blue light: The machine segment is missing components for operation (e.g., bottle, medium, cap, handle, etc.).

Liquid Media Filling Line XFR 1000

Consists of several modular components

XFR LIQUILOAD – Fast and adaptable for various bottle shapes and liquid viscosities, with expandable nozzles and anti-foaming design.

XFR BOTTLELOCK – Fully automated, robotic bottle capping with optical inspection, adaptable to various cap types.

XFR HANDLEGRIP – Robotic handle application on moving bottles with optical orientation verification.

XFR LABELFLOW – HERMA system labeling, servo-driven accuracy and label monitoring.

Find out more in documents below.

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Technical specifications

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MACHINE VARIATIONS

Variation 1

Variation 2

Variation 3

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Liquid Media Filling Line

Pallet magazine

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XFR 1000 Liquid Media Filling Line

Safety Barrier

Conveyor

Media Bottle

Control Screen

Mass Flow Meter

Pneumatic Nozzles

Media Dosing Pump

Cap Sorting

Gripper

Optical Handle Inspection

Bottle Stopper

Stainless Steel Construction

Labeling Machine

Optical Inspection

Finished Goods Pickup Area

Machine Light Indicator

Liquid Media Filling Line XFR 1000

MACHINE VARIATIONS

Variation 1

Variation 2

Variation 3

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Our products

Liquid Media Filling Line

Pallet magazine

Coming soon

Coming soon

Liquid Media Filling Line XFR 1000

MACHINE VARIATIONS

Variation 1

Variation 2

Variation 3

Navigation

Our products

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