

Safety Barrier

Media Bottle
The machine is designed to handle bottles with dimensions of up to 5 liters but is adaptable to various bottle types. For example, it can accommodate bottles made from:
- PET – for beverages, juices, and similar products.
- HDPE – for detergents, cleaning agents, oil, and similar products.
- PP – for cosmetics, pharmaceutical products, and cleaning agents.
- PVC – for specific packaging needs such as bottles for cleaning agents, chemicals, and medical liquids.
The choice of plastic, as well as the shape and size of the bottle, depends on the type of liquid being packaged, durability requirements, product safety, and the manufacturer’s preferences.
The machine can also include a base, making it suitable for a wide range of bottle types.
Control Screen
The screen, designed with optimal dimensions, ensures intuitive use.
It provides easy access to key modules, customized to user access levels, simplifying command input for the machine. The interface is connected to a database, enabling monitoring and archiving of the machine’s operations.
Mass Flow Meter
It is used to measure the mass of a medium/liquid and provides direct information about the mass of the medium/liquid flowing per unit of time (kilograms per second, kg/s), thus enabling automatic monitoring and control of the filling process.
The mass flow meter enables:
- Precise mass measurement, independent of temperature and density.
- Efficient and flexible filling of various media with minimal waste and a high level of control.

Pneumatic Nozzles
Pneumatic nozzles ensure a uniform and controlled flow of liquid, reducing the risk of spillage and ensuring consistency. The nozzle design is adapted for foam-free filling, which is essential for products such as soaps, detergents, and other similar media. Thanks to their pneumatic drive, they are reliable and durable, while their modular construction allows for easy cleaning and maintenance.

Gripper
The innovatively designed Gripper utilizes magnetic technology, enabling high functionality and flexibility in operation. Thanks to the magnetic mechanism, the gripper’s gripping tool can be quickly replaced without the need for additional tools, significantly reducing the time required to adjust the machine for different types of packaging.

Optical Handle Inspection
The handles are supplied via a Z conveyor from a buffer container, after which the optical inspection camera detects their orientation. The system uses a precise smart camera, the B60 model from wenglor sensoric GmbH. Handles that are properly oriented are then placed onto the bottles by the robot.

Stainless Steel Construction
The machine’s construction is made of AISI 316 stainless steel. The advantages of this material include exceptional corrosion resistance, including against aggressive chemicals (e.g., detergents, acids, alkalis), as well as durability (e.g., high temperatures and humidity). The smooth surface of the steel prevents bacterial buildup and facilitates cleaning and sterilization, while also being non-reactive with liquids (making it suitable for the food and pharmaceutical industries).

Optical Inspection
In the final stage of the production process, bottles undergo quality control with the help of an optical inspection system. During this process, key parameters are checked, including the correct positioning of the cap, handle, and label, as well as the fill level of the medium in the bottle. Bottles that do not meet the set quality criteria are automatically removed from the production flow, while compliant products continue moving along the conveyor.
Machine Light Indicator
The LED lighting serves as an indicator for the operator about the machine’s operation.
- Green light: The machine or a segment of it is operating correctly and without issues.
- Red light: The machine or a segment of it is not functioning correctly, or there has been a stoppage/fault.
- White light: The machine’s doors are open.
- Blue light: The machine segment is missing components for operation (e.g., bottle, medium, cap, handle, etc.).

Variation 1

Variation 2
